Driver Floor Repair - Photo Gallery

Some of the rot cut out, more to go
Some of the rot cut out, more to go
rot
rot
rot
rot
Rot From the front
Rot From the front
rot
rot
Rocker rotted as well
Rocker rotted as well
Gotta cut a fair amount out
Gotta cut a fair amount out
rot
rot
rot
rot
Lots to cut out
Lots to cut out
sigh so much rot
sigh so much rot
rot
rot
rot
rot
rot
rot
More of it cut out
More of it cut out
finding out how bad it is, put a screwdriver through it
finding out how bad it is, put a screwdriver through it
nothing left
nothing left
with the rocker gone
with the rocker gone
Starting to get it cleaned
Starting to get it cleaned
getting some straight lines
getting some straight lines
was able to put a screwdriver through the rocker
was able to put a screwdriver through the rocker
all cut out
all cut out
Starting the template of the first piece
Starting the template of the first piece
rough cut on the piece
rough cut on the piece
trimming to fit, gaps are larger than they should be
trimming to fit, gaps are larger than they should be
test fitting
test fitting
A little short on the front
A little short on the front
Ready for weld
Ready for weld
first welds are in
first welds are in
From the backside, lots of penetration
From the backside, lots of penetration
Grinders and paint make me the welder I aint
Grinders and paint make me the welder I aint
Making sure there is a tight fit
Making sure there is a tight fit
Can't complain about that gap
Can't complain about that gap
Templating the next piece
Templating the next piece
rough cut
rough cut
gap is way to big, should have taken more time trimming
gap is way to big, should have taken more time trimming
Should have cut a straight line would have been cleaner
Should have cut a straight line would have been cleaner
Filling a small section of floor
Filling a small section of floor
Next piece of the floor
Next piece of the floor
Primed the first piece since it's going to be covered by the next one
Primed the first piece since it's going to be covered by the next one
Tacked in second piece and test fitting the last piece
Tacked in second piece and test fitting the last piece
marking cut lines
marking cut lines
Test fitting
Test fitting
metal has been fused
metal has been fused
Test of the gaps will be filled with seam sealer
Test of the gaps will be filled with seam sealer